The self-propelled compost turner is an important organic fertilizer fermentation machine. And it has strong adaptability for different raw materials. Therefore, the moving composter can be widely used in flipping many kinds of raw materials. You can know the specific information from the following.
Animal manure can be turned into quality organic fertilizer by using compost turner and other fertilizer equipment. If you are a livestock farm owner, we suggest to use our self propelled type compost turner to compost animal’s excrement. If you are worried about excessive moisture in feces, we recommend that you use our solid-liquid separator. By using separator machine, material can reach the required moisture content for the compost production.
Agricultural waste is a good kind of available resources. Such wastes can be scientifically processed into high-quality organic fertilizers and returned to the soil. For the owner of the agricultural production base, you can crush these plant organic residues by using the crusher machine and start composting. The moving compost turner machine can greatly help the composting process.
As mentioned above, you can use the self-propelled compost turning machine to process these materials. After flipping, these raw materials can be mixed evenly through the special structure of the self-walking compost turning machine. And after fermentation, the uniform materials can become a high quality organic fertilizer.
How do we design the self-propelled compost turning machine ？
The design principle of the self-propelled compost turner is aerobic fermentation. However, why should aerobic fermentation be used in the production of organic fertilizer instead of natural fermentation? Because there are significant differences between natural fermentation and aerobic fermentation. You can understand the differences from the following.
Natural fermentation
- it is a process of microbial fermentation under natural conditions. However, animal manure and agricultural waste contain unknown species of hazards such as germs and pests. Therefore,under natural conditions, these bacteria can not be killed, or even multiply, hindering the fermentation process. what’s more, the natural fermentation period is long, the progress and the result are not controllable. and even the fermentation is not thorough.
Aerobic fermentation
- Aerobic fermentation is a harmless organic treatment technology. You can also call it as aerobic composting technology. Aerobic fermentation can make the material in 24-28 hours of rapid heating, three days deodorization and become fertilizer in about 15 days. According to different treatment forms, aerobic fermentation can be divided into groove fermentation, windrow fermentation and container fermentation. By using the composting turner machine, you can increase the area and times of materials contact with the air. At the same time, excess water can also be evaporated. Because of this special process, the aerobic fermentation can greatly shorten the fermentation period. This type of fermentation can also kill the harmful flora, retain the beneficial flora. The result of the fermentation can be guaranteed.
For organic fertilizer production, SX has corresponding fermentation turning equipment for these three types of fermentation. As for groove type fermentation, you can choose groove type turner machine. For windrow fermentation, you can choose self-propelled composting turner and crawler compost turning machine. For container fermentation, we have fully automatic organic fertilizer fermentation tanks.
What’s the Structure of self-propelled windrow compost turner?
The main structures of the self-propelled turning and polishing machine are as follows:
According to mentioned above, the whole structure of the compost turner machine is reasonable. Moreover, the whole windrow compost turner machine performance is safe and reliable. Also ,It is easy to operate for workers.
Here is the techinical parameters about XZFPJ2000 movable type self propeleld compost turner. The following table is for your reference.
| Model | Composting Width | Working Span | Roller Dia. | Sizes |
|---|---|---|---|---|
| XZFPJ2000 | 2000MM | 600-800MM | 600MM | 2100*2600*2700mm |
| Power | Heights | Particle Size | Production capacity | Weights |
|---|---|---|---|---|
| 27.5HP | 600-800MM | 250MM | 400-500CBM/HOUR | 1500KG |
What Is the Cost of Self Propelled Compost Windrow Turner?
Self propelled compost windrow turner cost changes with its model and technical specification. There are two types of self propelled compost turner machines for windrow composting. They are movable compost turner and crawler type compost turner. They are on sale at the different prices. You can get the details about these two composting machines from the following.
Small scales composting machine–movable compost turner
Movable composting machine is more suitable for small-scale organic fertilizer production plant. It can turn 400-500 m³ of animal manure per hour. The machine price is lower than other composting machines. You can get a moving composting machine at the price of $5,000-$6,000. For different composting scales, FPC produces four-wheel compost windrow turners with different technical parameters. All of them are on sale at the favorable price. Welcome to contact us to get the latest price list.
How much is the crawler type compost turner?
The price of crawler type composting machine is higher than that of movable compost turner. You can get a crawler type compost windrow turner at the budget of $12,000-$65,000. The crawler-type compost turners of different prices have different production capacities. For example, SXLDF-2400 crawler type compost turner machine can turn 500-700m³ organic manure per hour. SXLDF-3000 crawler composter has the capacity of 1500m³/h. There are also other models of crawler type compost turning machine in FPC. Welcome to consult.
From the above, you can know that the windrow turners are on sale at the different prices. What’s more, the machine price will change as the market. Therefore, the above date is just for your reference. You can get the newest information about the windrow compost turner from us. We can provide you with quality compost turner machine and perfect service. Please email to us for free inquiry.
What benefits can I get from self-propelled compost turner?
While composting the organic manure, you can get many benefits through using the self propelled windrow compost turner. For example, you will improve the working environment, produce quality fertilizer and make more benefits. You can know more the detailed information from the followings.
Through the above, you can know more about benefits of the self-propelled compost turner. Hence, why don’t you use the self-propelled windrow composting machine if it can bring many benefits to you? What’s more, you can also choose the right compost turner machine according to your organic fertilizer production project.
Are you a farmer raising poultry? Do you feel overwhelmed when you collect a lot of animal waste? Do you know the best solution when you want to manage poultry manure for more profits?
How to manage your poultry manure problem？
We have designed effective management solutions:The collected animal manure is composted and fermented. Next, you can go through a series of fertilizer granulation processes. Finally, you can manufacture organic fertilizers for sale. If animal waste is not disposed of in time, air pollution will occur. At the same time, it loses its value. Because animal manure contains a lot of nutrients suitable for soil and crop growth. Therefore, the best management solution is to maximize the value of poultry waste and make a profit by composting it into fertilizer.
However, poultry waste cannot be directly used for fertilizer pelleting. First, you need to compost the poultry manure. Through the principle of oxygen-consuming fermentation, it will make poultry manure, agricultural waste, sugar mill filter mud, sludge, household waste and other pollutants into green, environmentally friendly fertilizer.But how to do fermented composting? If you want to use manual processing, this is extremely unwise behavior. Because it is not only inefficient in composting, but also in insufficient fermentation. According to Shunxin’s many years of experience, you can use composting turner machine and for compost fermentation. The bio-organic fertilizer turning and throwing machine can achieve heating in one day, deodorization and sterilization in 3-5 days, and fertilizer in seven days. It is faster and more efficient than other mechanical means of fermentation.
In addition, depending on the characteristics of your site, there are different types of flipping machine options. However, different types of composting machines have different prices. The following content can give you some reference.
manure composting machine price
Groove Type Compost Turner for Organic Fertilizer Production Line
If you raise enough poultry, you will produce a lot of animal manure every day. Additional cleaning costs will be incurred if not dealt with in a timely manner. The groove compost turner can process these poultry manure in a timely and fast manner for the composting and fermentation process. If your waste includes animal manure, sludge residue, straw and other fertilizers, the full crushing and mixing function of the groove turning machine can also meet your needs. Because the turning teeth of the compost machine are strong and durable, they have a certain ability to break and mix most materials. In addition, the groove turning machine needs to do the turning work in the fermentation tank, and cannot work directly on the ground. Therefore, the cost of the groove turning machine also includes the construction of the groove. But it has a unique design that can be used together with the mobile machine to achieve the function of one machine with multiple slots. Moreover, the manure processing capacity of the groove-type turner is much greater than that of the ground crawler turner. As a result, you can achieve efficient fertilizer production and achieve high yields quickly.
Ground Turner for Organic Fertilizer Production Line
The crawler-type turning machine is a kind of large-scale ground turning machine. Not only does it have a fully hydraulic operating system, but the lever-type steering wheel is easier to operate. Ground flipping machine greatly saves space, labor and diesel. In addition, turning shortens the composting time of poultry. If you use a ground turner, you need to pile the manure into long stacks. On the one hand, it is beneficial for the turning and throwing machine to regularly stir and pulverize the materials. On the other hand, it can also promote air circulation and make the raw material fluffy. At the same time, it can increase the temperature of the compost pile, which is beneficial to compost fermentation.
If your farm has 300,000 chickens, you can collect at least 30 tons of animal manure a day. You can manage these poultry waste for compost granulation with a groove turner or a crawler turner. Both the groove turner and the crawler turner are Shunxin’s hot-selling composting equipment. Whether you need any composting equipment, composting methods or a complete organic fertilizer production line, we can meet your needs. You can get our most sincere quotation, welcome to consult！
Before starting your organic fertilizer business, you should make sure that your raw materials meet the production conditions. The raw materials need to go through the composting and fermentation process to produce a large number of metabolites that are beneficial to plant growth and absorption.It is worth noting that some composting materials are obvious caking after the compost fermentation process.It will affects the quality of the finished fertilizer. Based on our many years of experience, using high-quality composting machine and know some composting skills can prevent caking effectively. But first you should know what are the possible reasons for the material cake in compost fermentation? For preventing organic waste compost caking,we can supply the most effective composting machine solution for your organic fertilizer production plant.
The moisture of the raw materials is too high
Maintaining the proper moisture of the material is the first condition to promote the microbial activity and compost fermentation.However, in the process of composting fermentation, high moisture materials are easy to gather with other small materials to form caking. According to ShunXin years of experience, the most suitable moisture of composting material is 60% -75%.
For meeting this water requirement, we can design a solid-liquid dewatering machine for your compost dryer plan.It can separate pig manure, duck manure, cow manure, chicken manure and other livestock manure into liquid organic fertilizer and solid organic fertilizer.Finally, it can very well help you control the moisture of composting materials.
Insufficient composting depth
In the fermentation process, deep composting turning can promote the uniform fermentation of composting materials.If the turning depth of the bottom material is not enough, it will easy to form a large number of lumps at the bottom.
How to achieve deep composting turning ? ShunXin’s groove type compost turner and moving type compost turner all can finish deep turning.The turning height can be 0.8-1.5 meters. What’ more, whether it’s groove compost or ground compost, it can help you accelerate the composting fermentation process and produce high-quality fertilizer.
Uneven airflow or insufficient surround
Maintaining proper air in the compost process is conducive to the reproduction and activity of aerobic microorganisms. Once the airflow is uneven, it is prone to caking. When composting at high temperature, more attention should be paid to the tightness of the stack to facilitate ventilation. According to ShunXin years of experience,sorting or crushing compost improves air distribution and can promote organic decomposition.ShunXin recommends you leave a certain gap between the material piles, and can use our crawler compost turner machine or walking type compost turner to achieve efficient compost fermentation.
Raw materials contain non-degradable materials
Before compost process, crushing and sorting raw materials is a solution to avoid material caking. In the raw materials you collect, you can pay attention to filter out the non-decomposable materials. Otherwise it will easy to form cake because it cannot be decomposed.However, after sort out, if there are still large cake, how to deal with these bulk materials？The semi-wet material compost shredder produced by ShunXin can be widely used for the pulverization of biologically fermented semi-wet materials such as bio-organic compost fertilizer, municipal solid waste compost, grass peat, straw waste, livestock manure and so on.Besides,compost screening design also can screen out high quality powder materials using for subsequent granulation process.
Compost fermentation is the first process for high-quality & efficient organic fertilizer production. 60% to 70% water content in composting material is the most suitable for preventing caking. To meet this water requirement, customers can use dewatering machines if composting materials are too wet. Meantime, compost turner with high working depth can avoid material caking.Last,keeping the air circulation between the fertilizer stacks and using compost shredder&screening can obtain excellent powder materials.Whatever your composting problem, we can provide you with a solution and design the right composting machine for your organic fertilizer manufacturing plant. Welcome to contact us!
Windrow compost turner costs depend on its types and technical specifications. There are two types of organic fertilizer turning machine for windrow composting you can choose. One is movable windrow turning machine, and the other is crawler type compost windrow turner. You can find these two kinds of windrow compost turner in FPC. FPC produces windrow compost turning machines with different technical parameters. Most importantly, all of them are on sale at favorable price. Therefore, you can buy the ideal organic fertilizer windrow compost turner at best cost in FPC. You can get more information about two compost windrow turners from the following.
The mentioned above is for your reference only. The compost windrow turner cost is related to many factors, such as types, models, machine production market. You can visit our official website to get the latest quoted price list of windrow composting machines.
Windrow composting is a fermentation system which can save infrastructure construction cost. For the windrow fermentation method, you can use two kinds of windrow compost machines. One is movable windrow turning machine, and the other is crawler turning compost machine. Both of them are efficient organic fertilizer fermentation machines. You can choose the ideal windrow compost turner machine from the following.
Which type of windrow compost turner is suitable for small fertilizer plant?
The wheel type compost turner is mainly used in small-scale organic fertilizer manufacturing factory. This kind of windrow compost turning machine has taken four wheels design. You can operate it to move forward, backward and turn around. Compared with groove type compost turner, the wheel windrow turner is more flexible when turning the organic manure. The moving windrow turner produced from FPC can turn organic materials with 0.6m-0.8m height and 2m width. It can treat 380 m³ organic manure per hour.
What machines can be use for large scale composting?
Crawler type compost windrow turner is a kind of large scale fermentation machine. It is often used in cases of too much raw materials. The organic fertilizer crawler type compost turner is mainly used in large fertilizer production plant. The crawler compost turner made by FPC is equipped with hydraulic operating system. Therefore, there is less machine wear-corrosion. FPC crawler type compost turning machine can turning 500-1500m³ organic machine in an hour.
The above two equipment are also called self propelled compost turning machine. They are suitable for compost of animal manure, mushroom and other organic materials. For fertilizer manufacturers with different budgets and production capacities, FPC produces windrow compost turning machine with different technical specifications. Welcome to our website to get latest price list.