The rotary drum granulator is a kind of advanced fertilizer production equipment. More and more fertilizer producers use the rotary-drum granulator to make the fertilizer granules. But why? Mainly because there are many technical characteristics on the rotary drum granulating machine. We design the rotary drum pellet machine with many advantages such as no pollution, high economic efficiency and special design. You can know about some specific technical parameters about the machine from us. In addition, we can also give you the technical support about installing and operating the rotary drum pellet machine. We have many years of the fertilizer equipment production experience. Therefore, you can trust that we can provide you with quality granulator at fair price.
In the granular fertilizer production lines, more and more people would like to use the rotary drum granulator for granulating the fertilizer. It is mainly because of five technical characteristics on the rotary drum granulating machine. You can know about the five characteristics from the followings.
By using rotary drum granulator, you can make the granulation process more efficient. In addition, in the fertilizer production process, the machine runs safely and stably.
What Are The Advantages Of The Sx Rotary Drum Granulation Machine？
Compared to the traditional granulation machines, there are many advantages of the SX rotary drum granulator. You can learn about the advantages from the followings.
The above mentioned is for your reference only. There are also other advantages like low energy consumption on the SX rotary drum granulating machine. However, from the above, the rotary drum granulation machine produced by SX is a good choice if you want to buy one.
The Detailed Technical Specification Of The Sx Rotary Drum Granulation Machine
When buying the rotary drum granulation machine, it is important for you to know about the technical parameters. There are many types of the rotary drum granulating machine in SX. The followings are the specific technical specifications.
The Capacity
According to the granulation production lines with different production capacities, we have produced the rotary-drum granulator with different productivity. Generally speaking, you can use the SX rotary drum granulation machine to produce 1-30 tons of the fertilizer particles in an hour. Therefore, you can choose the appropriate model according to your production plan.
The Install Angle
Usually, when installing the rotary-drum pelletizer, we will set 2-5° of the inclination angle. The installation angle is to make the fertilizer particles easier to discharge. By doing so, you can get the high granulating efficiency through operating the rotary drum pellet machine.
The Power
As mentioned above, our rotary drum granulating machine is an energy-saving production equipment. You will cost 5.5-37 kw of the total power by using the SX rotary drum granulation machine. Therefore, you can lower the power consumption when using our rotary-drum granulating equipment.
The Cylinder
We produce the rotary drum granulating machine cylinder with the diameter of 1200mm-3200mm and the length of 4000mm-10000mm. In general, when the cylinder with larger diameter and longer length, you will get higher output of rotary drum granulation machine. However, the cylinder rotates slower at the same time. For example, you can use the SXZGZ-2080 granulation machine with a diameter of 2000mm and a length of 8000mm to produce 8-15 tons of fertilizer granules in an hour. The rotate speed of the cylinder is 11r per minute. When you use the SXZGZ-3210 machine with a length of 10,000mm and a cylinder diameter of 3200mm, you can make 15-30 tons of the fertilizer granules per hour. However, the SXZGZ-3210 granulation machine cylinder rotates 9.5r per minute.
The above data is for your reference only. In actual production, we will improve and modify some parts according to customer needs. If you have other requirements for the structure of the rotary drum, you can put them forward and we will design the machine for you free of charge.
Here is the technical parameters about the SXZGZ-1240, SXZGZ-1560,SXZGZ-1870,SXZGZ-2080,SXZGZ-3210 rotary drum granulator. The data is just for your reference.
| Model | Power(kw) | Diameter(mm) | Length(mm) | Installation Angle | Rotary Speed(r/min) | Capacity(t/h) |
|---|---|---|---|---|---|---|
| SXZGZ-1240 | 5.5 | 1200 | 4000 | 2-5° | 17 | 1-3 |
| SXZGZ-1560 | 11 | 1500 | 6000 | 2-5° | 17.5 | 3-5 |
| SXZGZ-1870 | 15 | 1800 | 7000 | 2-5° | 11.5 | 5-8 |
| SXZGZ-2080 | 18.5 | 2000 | 8000 | 2-5° | 11 | 8-15 |
| SXZGZ-3210 | 37 | 3200 | 10000 | 2-5° | 9.5 | 15-30 |
How To Buy The Rotary Drum Granulation Machine Within The Budget?
When you intend to use the rotary drum granulation machine for granulating the materials, it is important for you to choose the right machine within the budget. Then how do you choose the suitable rotary-drum granulation machine? You can consider this question from the following three aspects.
The price changes with the specifications of the rotary drum granulation machine. For example, you can buy the SXZGZ-2080 rotary drum granulation machine with the budget of $360,000. when you manage to run the $550,000 granular fertilizer production lines, the SXZGZ-3210 rotary-drum granulation machine is more suitable.
There are different types of the rotary drum granulator with different productivity. For reducing the purchasing cost , you need to select the rotary drum granulator according to your production plan. For instance, when producing 5-8 tons of fertilizer particles per hour, you can use the SXZGZ-1870 rotary drum pellet making machine.
In addition to the above two points, there are also other factors such as the production site planning that will affect your choice of granulator. You can contact us directly about this issue. We will provide you with reasonable suggestions as soon as possible.
Where Can You Get a Best Drum Granulator at the Favorable Price?
You can buy a cost-effective drum granulator in FPC company. FPC is an established fertilizer rotary drum granulator machine supplier. We have over 15 years of fertilizer equipment production experience. Therefore, you can get the best rotary drum granulator machine from us. What’s more, you can get more since you get FPC rotary drum granulation equipment. The details are as follows.
There are also other best sevices in FPC company which you can get after buying our rotary drum fertilizer pellet machine. If you are searching for a drum type fertilizer granulator, welcome to inquiry us. We will provide you with the detailed and precise quotation.
How To Install The Rotary Drum Granulation Machine ?
The safe and stable operation of the machine is inseparable from its installation process. Therefore, it is necessary for you to know about the machine install process before buying it. There are five steps to install rotary drum granulator. You can know about the specifications from the followings.
What You Can Get After Choosing The Sx Rotary Drum Granulator?
Once you select the SX rotary drum granulation equipment, you can experience many special service. The following are about the SX special service and can be your reference.
As the old-brand fertilizer equipment producer, we have always thought of providing customers with high-quality machines and excellent service as the purpose. We believe you can get a good buying experience from SX.
The above is about the rotary drum granulator. You also get the further knowledge about the SX fertilizer rotary-drum pellets making machine through the above. we have many years experience of making the fertilizer production equipment. Therefore, you can trust we can provide you with qualified rotary drum granulator at the best price.
When making fertilizer granules, there are two main granulating methods: wet granulation and dry granulation. Then what method may be better for different materials? How to choose suitable machine to get high efficiency fertilizer granules?
Difference between wet granulation and dry granulation
Wet granulation refers to the granulating of fertilizer materials with about 30%-50% moisture content. When granulating, the materials always form into granules.Because it has the centrifugal force produced by granulating machine when working. After granulating, granules always have unsuitable moisture and temperature. In order to make sure the quality of fertilizer pellets, it’s very necessary to equip fertilizer cooling and drying machine for your fertilizer making plant.Then you can pack them for sale.
Dry granulation is the granulating process of dry materials with moisture content about 12%-18%. Low moisture content determines the granulating process always is extruding. The final granules have uniform size and fine hardness. Moreover, pellets made by dry granulating method basically don’t need additional processes.Therefore,you can pack them directly for convenient storage and transportation.What’ more, the dry granulation has simple production process, low investment and easy operation.It is suitable for small and medium-sized fertilizer producing.
Wet granulation machine
In SX, we design many granulator contains rotary drum granulator, new type organic fertilizer granulator and pan granulator.They all adopts wet technology.What’s more, their granulating rates are higher than 95%. And the pellets are round shapes with diameter from 3mm-8mm.
New type organic fertilizer granulator is the specific machine only used for making organic fertilizer pellets. Its capacity is about 1-8t/h.Therefore, it’s more suitable for small and medium size organic fertilizer production line. As for the drum granulator and pan pelletizer,they can be used in organic fertilizer granules production line and compound fertilizer granulation line.In addition,if you want a large scale production scale,the deum granulator is the first choice for you.Its production capacity is 1-20t/h.
Equipment used in dry granulation
Granulator used for dry granulation in SX contains double roller granulator and flat die pelletizer.
Roller extrusion granulator is suitable for compound fertilizer granulating plant. Because it can be used for granulating all kinds of common compound fertilizer materials. When working, the two roller sheets extrude fertilizer materials into high hardness granules.In addition, the shape and size of ball socket on the roller sheet can be customized by your requirements.You have a wide range of options for these parameters.For example,it have pillow shape,semicircle shape and walnut shape.Besides,you can choose our new flat ball shape and square bar shape.
Unlike roller granulator, flat die pelleting machine can be used for making organic fertilizer granules. Generally,the final fertilizer pellets are cylindrical shapes with diameter between 4mm to 8mm. With a fertilizer polishing machine, you can make them into round balls.
As a new starter in this fertilizer business,you are studying to build an fertilizer production plant. Meantime, you should consider how to choose a pelleting machine .Because the granulation equipment is the key machine in the manufacturing process of high quality fertilizer.You should choose a reliable fertilizer equipment manufacture to purchase granulator. To achieve 95% ball rate,we can supply the most effective and reasonable pelleting machinery solution for your fertilizer production plant.
Small and medium fertilizer plant
This is a disc pelletizer designed for small and medium size fertilizer plants.
Pan pelletizer granulator model: SXYZ-1800
Pelleting diameter of disc: 1800mm
Motor powder:3kw
Disc pelletizer capacity: 0.8-1.2 t/h
Disc dimensions:2060*1700*2130
Disc pelletizer has the advantages of less investment cost and quick returns, which is very suitable for manufacturers who have just started the production of npk compound fertilizers. If the 1t/h production line works for 10 hours a day. It is estimated that it can produce 10t npk fertilizer per day, and the annual output can reach 3000t.This 1t/h disc fertilizer pelleting machine is a perfect choose for small scale npk fertilizer plant. Besides, the 1t/h granulation production line investment cost is only about 100,000$.
Large scale fertilizer plant
This is a rotary drum pelletizer designed for large size fertilizer plants.
Rotary drum pelletizer granulator model: SXZGZ-3210
Pelleting diameter of disc: 3200mm
Motor powder:37kw
Disc pelletizer capacity: 15-30 t/h
ShunXin equipped this large-scale fertilizer plant with our hot-selling rotary drum pelletizer.The rotary drum designs large inlet and outlet for high yield of granular fertilizer. It can produce npk pellets up to 30 tons per hour. The plant can be operated 300day per year, 12 hours a day.If pelleting production system can operate 1 shift or 2 shift, it will be better than 3 shifts a day. In this way, the annual production capacity can reach 108,000 mt per year.Although the budget is about 400,000$, it can help you produce high-quality pellets for selling a good price. At the same time, it is equipped with rubber lining. It is not easy to corrode your machine and has a longer service life to reduce your machinery cost.
Fertilizer pelleting is the key step for efficient fertilizer production. How to choose best fertilizer pelletizer? Disc or rotary drum granulation machine all the good choose for npk fertilizer plant. To choose one of them ,customers can consider their different production capacity according to fertilizer plant is small or large scale. If you have small npk plant, the disc pelletizer will help you expend fertilizer business.However, after you have large scale npk plant,the drum pelleting can produce high-quality fertilizer for long profit.No matter you need pelleting machine or complete granulation production technology,we can provide you best solution.More detailed info on fertilizer granulation,please contact us now.
In recent years, more and more fertilizer manufacturers have chosen to sell more granular fertilizer in the fertilizer market,not powdery npk. But why?What is the difference between granular fertilizer and powder fertilizer?In general, the particle size of the boundary is about 0.1 mm. Particles with a size of less than 0.1 mm are called powder, and the granular size is about 0.1 mm to 10 mm.The larger particles exceeding 10mm are will be caking.
Why is the fertilizer made into granules in fertilizer manufacturing,?What are the advantages of fertilizer granules compared with powder?
- The control of fertilizer particle size is of great significance to the storage and transportation of fertilizers. Powdered fertilizers are easy to produce dust during transportation, causing pollution and waste, while granular fertilizers are not easy to cakeand are easy to transport.
- NPK production line will add some trace nutrients to improve the fertilizer efficiency of compound fertilizer, while powder fertilizer is easy to absorb moisture and cakeafter adding trace elements. However, the composition of granular fertilizer is stable, and it is not easy to cakeeven if trace elements are added.
- Fertilizer granulation improves the quality of agricultural production. Fertilizer granules play the role of slow-release fertilizer effect. Itis convenient for fertilization and not easy to damage the soil.
- Compared withpowdered fertilizers, fertilizer manufacturers choose to produce granular fertilizer can makea higher profit.In the fertilizer market, the price range of per ton granular fertilizer is 200-300$.
Granular fertilizer are selling well in the market
Compared with powdered fertilizers, granular fertilizers need to increase the granulation process. But granular fertilizers have more advantages in circulation, application and fertilizer efficiency, enough to offset the cost of granulation. Therefore, most of the fertilizers sold in the market are in granular form. Recently, farmyard manures and organic fertilizers such as compost and poultry manure have also been used after being granulated.
Granular fertilizer market prospect is broad. Therefore, how to manufacture fertilizer particles？Fertilizer pelleting production process includes mixing,granulating, drying, cooling and so on, so the composition of granular fertilizer production line is more elaborate. Hence you need a variety of fertilizer production equipment to equip the granular fertilizer production plant. However, the npk granulate production complicated line can get more high-quality npk fertilizer. What’ more, ShunXin’s process of manufacturing granulator npk is economical, and you can pay less money but get high benefits.Our company can provide you any solution about npk granulation plant to help you produce npk pelleting fertilizer effectively.Welcome to contact us now.
To meet customers’ production requirement, we manufacture 1-30t/h rotary drum granulator. Customers can buy ideal granulation machine from FPC fertilizer equipment manufacturer.