The pan grnaulator is an important fertilizer pellets making machine. When producing the granular organic fertilizer or the compound one, you can use the plate pellet making machine. For improving the granulating efficiency, FPC designs a high-quality pan granulator. There are many structural and technical advantages of the FPC disc granulation machine. When you are purchasing the granulating machine, we recommend the FPC pan granulation machine. After choosing us, you will experience many first-class service like technical support. From the following, you can know more about the FPC pan granulation machine.
How does the disc granulator machine work for fertilizer pellets production?
While using the fertilizer disc granulator, there are four granulation steps. They are materials adding, fertilizer granulating, finished produts discharging and unquality products returning. You can learn about the specific granulating processes of disk fertilizer pelletizer from the following.
The about is four-step granulation process of disc fertilizer pelletizer. You can use it for 1-5mm fertilizer granules production. FPC produces many types of disc granulator machines. You can find an ideal fertilizer disc type granulator from us. Welcome to consultation.
Four Advanced Designs of FPC Disc Granulator Machine
From the above, you can get a futher understanding about the disc granulation process. While using disc granulator for fertilizer pellets production, you can consider FPC disc pelletizer. The disc granulation machine designed and produced by FPC company can make the fertilizer efficiently. It is related its reasonable structure. You can know about four great design points from the following.
It can be seen from the above structural characteristics that the pan granulator has a compact overall structure and the advantage of saving working area. Therefore it is an ideal equipment for organic fertilizer and compound fertilizer granulation ,and also is widely welcomed by fertilizer manufacturers.
Here are technical parameters about different models of pan granulator, such as SXYZ-500,SXYZ-1000,SXYZ-1800. The data is just for your reference.
| Model | Diameter of disc (mm) | Edge of Height(mm) | Rotary Speed(r/min) | Motor(kw) | Reduceer Model | Capacity(t/h) | Dimensions(mm) |
|---|---|---|---|---|---|---|---|
| SXYZ-500 | 500 | 200 | 32 | 0.55 | BWY0-43-0.55 | 0.02-0.05 | 650×600×800 |
| SXYZ-600 | 600 | 280 | 33.5 | 0.75 | BWY0-43-0.55 | 0.05-0.1 | 800×700×950 |
| SXYZ-800 | 800 | 200 | 21 | 1.5 | XWD4-71-1.5 | 0.1-0.2 | 900×1000×1100 |
| SXYZ-1000 | 1000 | 250 |  21 | 1.5 | XWD4-71-1.5 | 0.2-0.3 | 1200×950×1300 |
| SXYZ-1200 | 1200 | 250 |  21 | 1.5 | XWD4-71-1.5 | 0.3-0.5 | 1200×1470×1700 |
| SXYZ-1500 | 1500 | 300 |  21 | 3 | XWD5-71-3 | 0.5-0.8 | 1760×1500×1950 |
| SXYZ-1800 | 1800 | 300 |  21 | 3 | XWD5-71-3 | 0.8-1.2 | 2060×1700×2130 |
| SXYZ-2000 | 2000 | 350 |  21 | 4 | XWD5-71-4 | 1.2-1.5 | 2260×1650×2250 |
| SXYZ-2500 | 2500 | 450 | 14 | 7.5 | ZQ350 | 1.5-2.0 | 2900×2000×2750 |
| SXYZ-2800 | 2800 | 450 | 14 | 11 | ZQ350 | 2-3 | 3200×2200×3000 |
| SXYZ-3000 | 3000 | 450 | 14 | 11 | ZQ350 | 2-4 | 3400×2400×3100 |
| SXYZ-3600 | 3600 | 450 | 13 | 18.5 | ZQ400 | 4-6 | 4100×2900×3800 |
2 Methods To Control The Size Of Fertilizer Particles By Operating FPC Pan Granulator.
While producing the fertilizer particles, you may get the unqualified pellets. What should you do to adjust the particle size? By using FPC pan granulator, you can control the particle size to meet the production requirements. There are 2 ways to control the manure granules size.
Control The Pan Slope Angle
Because the size of the disc inclination angle of the disc granulator is also related to the size of the formed fertilizer particles. You can adjust the final granules size by controlling the pan slop angle. Generally speaking, the steeper the slope of the disk, the smaller the fertilizer particles formed by the disk granulator. On the contrary, the more gentle the disc slope, the larger the particles.
Control Moisture
The size of fertilizer granules is related to water content in the animals manure and other raw materials. So you can control the raw material moisture through controlling the water spray system. What you need to know is that lower water content in the materials , Â the smaller size fertilizer particles produced by pan pelletizer machine. Conversely, the more water, the bigger size.
How do you use a pan granulator efficiently in fertilizer production？
While using the pan granulating machine, you must want to make the fertilizer pellets with high efficiency. But how do you make the granulating machine work with high efficiency. Here are four tips to make your disk granulator work efficiently.
Pan Granulator for 2 Fertilizer Production Lines
The disc granulation machine are mainly used in fertilizer production line. To meet customer’s fertilizer requirements, we research and produce two type of fertilizer disc granulation lines. One is organic fertilizer disc granulation line, and the other is compound fertilizer disc granultion line. There are 1-10 tpd disc fertilizer granules production lines for sale in FPC company. You can know these two types of fertilizer production lines from the following.
The pan granulator is an important fertilizer pellet making equipment. You can use the disc granulation machine in the organic fertilizer production lines or the compound ones. You can know more from the following.
4 Advantages of Pan Granulator in Fertilizer Production Line
Compared with other granulation, the disk granulator has many advantages in the fertilizer production. That’s why so many fertilizer manufacturers would like to use the pan pellet making machine to produce the fertilizer granules. You can learn the 4 advantages of the pan granulator from the following.
Adjustable Fertilizer Particle Size
FPC pan pelletizer has a wide control range of the fertilizer particles size. The diameter of finished fertilizer pellets you can make is 1-8mm. You can adjust the fertilizer particles size by controlling pan slop angle,rotation rates of the granulator and the moisture of the fertilizer materials.
Short Fertilizer Production Process
FPC pan granulating machine has a rapid granulation speed. Within 5-8min, you can form the powder fertilizer into particles by using plate pelletizer. Furthermore, the granulation process of the disc granulator is not very complicated. When the disk granulator works, it needs less labor. So the pan granulating machine is more suitable for medium-size and small fertilizer production factory.
High Fertilizer Production Capacity
Different specifications of pan granulators have different production capacities. The maximum fertilizer granulation capacity of FPC disc granulating machine can up to about 6 tons per hour. Our company designs different types of the pan granulator. Therefore, you can choose different specifications according to your own actual fertilizer production needs.
High Quality Of Fertilizer Particles
The surface of the fertilizer pellets produced by disc granulator are more even. And the size of the fertilizer granules granulated by the disc granulator is more uniform. In addition, the fertilizer pan granulator also has a automatic classification function for fertilizer pellets.
What Is the Price of Disc Granulator Production Line?
The price of disc granulator production line is related to its configuration and production capacity. From the above, we can know that disc fertilizer granulator can be used in organic fertilizer granules production line and compound fertilizer granulation line. These two kinds of disc granulation production lines are sold at the different prices. You can know their prices and configurations from the following.
How Much Is the Organic Fertilizer Disc Granulation Line?
The organic fertilizer disc granulation line price ranges from $110,000 to $550,000. The entire organic fertilizer pan granulation line can produce 1-20 tons of fertilizer pellets per hour. The machines needed to deploy include compost turner, crushing machine, screening machine, coating machine, disc fertilizer granulator and other fertilizer auxiliary machines. The disc granulation lines of different production capacities will be equipped with different fertilizer making machines. We can design best organic fertilizer disk granulation line based on your production needs.
How Much Does the Compound Fertilizer Pan Granulation Line Cost?
The price of compound fertilizer pan granulation line is cha. The compound fertilizer pan granulation line price is $25,000.00 – $500,000. You should buy many types of fertilizer machines to deploy whole compound fertilizer production line. For example, you need to automatic batching systems, fertilizer crusher, fertilizer disc granulator, fertilizer dryer and cooler, fertilizer coater and fertilizer packing machine. These machines from FPC company have strong adaptability. You can use them to make the NPK fertilizer, di-calcium phosphate fertilizer,ammonia fertilizer and potash fertilizer.
4 Points You Need To Pay Attention To If You Want Your Pan Granulator To Have A Long Service Life.
For reducing the cost of the production equipment, you should often note the operation situations of the pan granulation machine. Here are 4 suggestions you can refer to while using the disc pellet making machine.
Temperature
When the plate granulator works, you find that the temperature of he reducer bearing part is too high. And at the same time, there is some noise in the reducer At this moment, you need to refuel the reducer and overhaul it in time.
Stability
When the fuselage of the pan granulator runs unstably, you should pay attention to check the gap of the couplings. If it is too close, you should adjust the gap between the couplings. By doing so, you can avoid the production accidents.
Lubrication
If the temperature of the bearing at both ends of the bearing chamber is abnormally high, you have to stop machine for maintenance and add grease. Under normal conditions, you should add butter to the bearing chamber every 5-6 days.
Operation Rules
In addition, you need to pay attention to the operating rules of the disc pelletizer machine; such as: machine temperature, rotate speed, etc. According to different situations, you can timely take measures to overhaul the disc granulator.
A chicken manure fertilizer production line consists of many different fertilizer machines.Thus, Shunxin machine engineer need to know your budget, factory site, types of the raw material and some other information to design a perfect fertilizer production line for you.For example, if you choose fresh chicken manure as raw material, there is no doubt that you need buy a dewatering machine to reduce the moisture content of the fresh chicken manure. However, if you choose dry chicken manure as raw material, you should choose a crusher machine for your chicken manure production line. What’s more, configuration of the fertilizer machines will influence the price of a chicken manure production line. For instance, if you have high configuration of fertilizer machines in your chicken manure production line.You can equip with Siemens motors, definitely, your fertilizer production line will cost more.
All Shunxin fertilizer machines are sold at factory prices, because we have our own large factory. What’ more, Shunxin aims to provide high-quality and economical fertilizer facilities to all our clients.Anyway, if you want to buy a chicken manure production line, please contact us. Our sales will give you best advice.
How To Choose A Chicken Manure Production Line At The Lower Cost?
While choosing the chicken manure fertilizer production line, you can determine it based on your budget.With the different budgets, you can buy different lines to set up the chicken manure fertilizer production lines. The following is about the line selection of different budgets ranges.
When making fertilizer granules, there are two main granulating methods: wet granulation and dry granulation. Then what method may be better for different materials? How to choose suitable machine to get high efficiency fertilizer granules?
Difference between wet granulation and dry granulation
Wet granulation refers to the granulating of fertilizer materials with about 30%-50% moisture content. When granulating, the materials always form into granules.Because it has the centrifugal force produced by granulating machine when working. After granulating, granules always have unsuitable moisture and temperature. In order to make sure the quality of fertilizer pellets, it’s very necessary to equip fertilizer cooling and drying machine for your fertilizer making plant.Then you can pack them for sale.
Dry granulation is the granulating process of dry materials with moisture content about 12%-18%. Low moisture content determines the granulating process always is extruding. The final granules have uniform size and fine hardness. Moreover, pellets made by dry granulating method basically don’t need additional processes.Therefore,you can pack them directly for convenient storage and transportation.What’ more, the dry granulation has simple production process, low investment and easy operation.It is suitable for small and medium-sized fertilizer producing.
Wet granulation machine
In SX, we design many granulator contains rotary drum granulator, new type organic fertilizer granulator and pan granulator.They all adopts wet technology.What’s more, their granulating rates are higher than 95%. And the pellets are round shapes with diameter from 3mm-8mm.
New type organic fertilizer granulator is the specific machine only used for making organic fertilizer pellets. Its capacity is about 1-8t/h.Therefore, it’s more suitable for small and medium size organic fertilizer production line. As for the drum granulator and pan pelletizer,they can be used in organic fertilizer granules production line and compound fertilizer granulation line.In addition,if you want a large scale production scale,the deum granulator is the first choice for you.Its production capacity is 1-20t/h.
Equipment used in dry granulation
Granulator used for dry granulation in SX contains double roller granulator and flat die pelletizer.
Roller extrusion granulator is suitable for compound fertilizer granulating plant. Because it can be used for granulating all kinds of common compound fertilizer materials. When working, the two roller sheets extrude fertilizer materials into high hardness granules.In addition, the shape and size of ball socket on the roller sheet can be customized by your requirements.You have a wide range of options for these parameters.For example,it have pillow shape,semicircle shape and walnut shape.Besides,you can choose our new flat ball shape and square bar shape.
Unlike roller granulator, flat die pelleting machine can be used for making organic fertilizer granules. Generally,the final fertilizer pellets are cylindrical shapes with diameter between 4mm to 8mm. With a fertilizer polishing machine, you can make them into round balls.
As a new starter in this fertilizer business,you are studying to build an fertilizer production plant. Meantime, you should consider how to choose a pelleting machine .Because the granulation equipment is the key machine in the manufacturing process of high quality fertilizer.You should choose a reliable fertilizer equipment manufacture to purchase granulator. To achieve 95% ball rate,we can supply the most effective and reasonable pelleting machinery solution for your fertilizer production plant.
Small and medium fertilizer plant
This is a disc pelletizer designed for small and medium size fertilizer plants.
Pan pelletizer granulator model: SXYZ-1800
Pelleting diameter of disc: 1800mm
Motor powder:3kw
Disc pelletizer capacity:Â 0.8-1.2 t/h
Disc dimensions:2060*1700*2130
Disc pelletizer has the advantages of less investment cost and quick returns, which is very suitable for manufacturers who have just started the production of npk compound fertilizers. If the 1t/h production line works for 10 hours a day. It is estimated that it can produce 10t npk fertilizer per day, and the annual output can reach 3000t.This 1t/h disc fertilizer pelleting machine is a perfect choose for small scale npk fertilizer plant. Besides, the 1t/h granulation production line investment cost is only about 100,000$.
Large scale fertilizer plant
This is a rotary drum pelletizer designed for large size fertilizer plants.
Rotary drum pelletizer granulator model: SXZGZ-3210
Pelleting diameter of disc: 3200mm
Motor powder:37kw
Disc pelletizer capacity: 15-30 t/h
ShunXin equipped this large-scale fertilizer plant with our hot-selling rotary drum pelletizer.The rotary drum designs large inlet and outlet for high yield of granular fertilizer. It can produce npk pellets up to 30 tons per hour. The plant can be operated 300day per year, 12 hours a day.If pelleting production system can operate 1 shift or 2 shift, it will be better than 3 shifts a day. In this way, the annual production capacity can reach 108,000 mt per year.Although the budget is about 400,000$, it can help you produce high-quality pellets for selling a good price. At the same time, it is equipped with rubber lining. It is not easy to corrode your machine and has a longer service life to reduce your machinery cost.
Fertilizer pelleting is the key step for efficient fertilizer production. How to choose best fertilizer pelletizer? Disc or rotary drum granulation machine all the good choose for npk fertilizer plant. To choose one of them ,customers can consider their different production capacity according to fertilizer plant is small or large scale. If you have small npk plant, the disc pelletizer will help you expend fertilizer business.However, after you have large scale npk plant,the drum pelleting can produce high-quality fertilizer for long profit.No matter you need pelleting machine or complete granulation production technology,we can provide you best solution.More detailed info on fertilizer granulation,please contact us now.
In recent years, more and more fertilizer manufacturers have chosen to sell more granular fertilizer in the fertilizer market,not powdery npk. But why?What is the difference between granular fertilizer and powder fertilizer?In general, the particle size of the boundary is about 0.1 mm. Particles with a size of less than 0.1 mm are called powder, and the granular size is about 0.1 mm to 10 mm.The larger particles exceeding 10mm are will be caking.
Why is the fertilizer made into granules in fertilizer manufacturing,?What are the advantages of fertilizer granules compared with powder?
- The control of fertilizer particle size is of great significance to the storage and transportation of fertilizers. Powdered fertilizers are easy to produce dust during transportation, causing pollution and waste, while granular fertilizers are not easy to cakeand are easy to transport.
- NPK production line will add some trace nutrients to improve the fertilizer efficiency of compound fertilizer, while powder fertilizer is easy to absorb moisture and cakeafter adding trace elements. However, the composition of granular fertilizer is stable, and it is not easy to cakeeven if trace elements are added.
- Fertilizer granulation improves the quality of agricultural production. Fertilizer granules play the role of slow-release fertilizer effect. Itis convenient for fertilization and not easy to damage the soil.
- Compared withpowdered fertilizers, fertilizer manufacturers choose to produce granular fertilizer can makea higher profit.In the fertilizer market, the price range of per ton granular fertilizer is 200-300$.
Granular fertilizer are selling well in the market
Compared with powdered fertilizers, granular fertilizers need to increase the granulation process. But granular fertilizers have more advantages in circulation, application and fertilizer efficiency, enough to offset the cost of granulation. Therefore, most of the fertilizers sold in the market are in granular form. Recently, farmyard manures and organic fertilizers such as compost and poultry manure have also been used after being granulated.
Granular fertilizer market prospect is broad. Therefore, how to manufacture fertilizer particles？Fertilizer pelleting production process includes mixing,granulating, drying, cooling and so on, so the composition of granular fertilizer production line is more elaborate. Hence you need a variety of fertilizer production equipment to equip the granular fertilizer production plant. However, the npk granulate production complicated line can get more high-quality npk fertilizer. What’ more, ShunXin’s process of manufacturing granulator npk is economical, and you can pay less money but get high benefits.Our company can provide you any solution about npk granulation plant to help you produce npk pelleting fertilizer effectively.Welcome to contact us now.
Disc granulator is a type of popular sale fertilizer equipment in our factory, since its wide applicability in both organic and compound fertilizer production plants. The more fertilizer pellets made by the pan granulator, the more profits you will get from your fertilizer production business. Thus, it is key to increase the production capacity of this granulation machine. However, how to do it? By using wet granulation technology, customer can make pellets fertilizer from organic or compound raw materials within 25% to 30% moisture contents. The moisture content in the raw materials to be granulated are paramount during pan granulation for quality and efficient fertilizer production. The following are detailed tips for your reference.
Adopted by wet granulation design technology, when working, it is the key to maintain the raw materials within a certain moisture content.
In the pan granulation process, if the raw materials are too wet, it will be stuck in the pan. However, if the raw materials are too dry, it will hard to make fertilizer granules products.Usually, raw materials within 25% to 30% moisture are perfect for mass production granulating with the disc pan. Thus, for a higher capacity and quality fertilizer pellets production, it is crucial to control the raw materials moisture within a certain degree. How to do that? The following technical supports from our factory just for your reference.
Technical Supports in Wet Granulation Process with Fertilizer Pan
With over 30 years’ experience in the fertilizer granulation equipment research and development, we are always manufacture products that strictly meet customers’ requirements. In the wet fertilizer granulation process, to meet the requirements on the moisture control, we develop different types of machines. They are, dewatering machines before granulation, dryers after granulation, and assisted water spring systems during granulation.
Before granulation, what to do if the moisture too high?
Before granulation, organic materials like cow dung, chicken manure, piggery waste or sheep dung, are rich in moisture content. Customers need to compost these materials for granulation. However, dewatering is the first step you need to do. Dewatered raw materials are efficient for composting and the later granulation.
After granulation, worry about the moisture in the granules?
After fertilizer pan granulation process, the moisture content in the granules are also within 25% to 30%. Within such moisture content, it is not appliable for long time storage and transportation. To solve this, there are rotary drum dryers, you can use to decrease the moisture content to 8% to 15% after disc pan pelleting process.
Whereas, raw materials too dry to graduate, what to do?
In pan granulation process, if the raw materials too dry, it will be hard to making granules. Considering this, we design water sprinklers systems installed on the pan disc. When using the pan pelletizer, customers can provide enough moisture contents for better granulation effect. Moreover, you can also add nutrient liquid additives to make quality pellets by this system.
25% TO 30% MOISTURE, how to estimate?
25% to 30% moisture content are ideal for quality and efficient granulation. But such standard is difficult for most of green hands on fertilizer production process. Here we recommend you tips to estimate the moisture content whether it is ok for granulate or not. Before granulation, customers can gab the raw materials. If you feel the raw materials are easy to sticky, that will be too wet to granulate. However, if they are loose to flow with your fingers, that will be perfect for granulating.
Moisture control is the key process for quality and efficient organic compound fertilizer production. 25% to 30% moisture content in the raw materials are perfect for pan granulation. To meet this requirement, customers can use dewatering machines if raw materials are too wet. If they are too dry, the associated water spring system will do the job for quality granulation. However, after the pan pelleting, customers can use dryers too decrease the moisture content in the granules for long time storage and convenient transportation. While for customers new to this business, you can grab the materials to determine whether it is good for granulation. More detailed info on pan granulation, welcome contact us now.
FPC is a company which specializes in granulating machines research and development. There are many types of fertilizer granulators for sale in FPC company. Therefore, you can get the quality and efficient pan granulator here.
There are many models of disc organic fertilizer granulator produced in FPC factory. You can tell us about your production capacity and budget, we will recommend the most suitable type of disk pelletizer for you.
Disc Fertilizer Pelletizer Products Display
Detailed Pan Granulation Process
The above data are just for your reference. The disc granulator manufactured from FPC has high working efficient and high granulate rate. For example, FPC disc granulator can granulate the fertilizer continuously. You can produce 0.02t-6t fertilizer pellets per hour by using pan granulator. What’s more, pellet rate of FPC plate granulator is more than 93%.
Two Methods to Adjust Granules Size
In addition, you can adjust the fertilizer pellets size with the pan pellet making machine. There are two ways to adjust the fertilizer granules size. One is control the moisture. You can adjust the spray system to control the water content. The more water, the bigger granules. The other is to adjust pan slop angle. Sharper slope, smaller size.
